Rod Charger

Rod Charger is an automated material handling device designed to safely and efficiently add steel rods (grinding media) into a rod mill during operation. It ensures continuous grinding performance while reducing manual labor, safety risks, and downtime.

    Description

    The ROD CHARGER comprises a base frame assembly, two fixing frame assemblies, three mobile frame assemblies, and four storage frame assemblies. The fixed and storage frame assemblies are bolted to the bottom frame. The mobile frame assembly moves parallel to the fixed frame assembly and is locked in place by a pin at the entrance of the rod mill. The steel bars on the storage rack assembly roll down the assembly rails of the movable and fixed racks due to their weight. The idler roller accelerates the steel rod, which then reaches a certain speed through friction. Finally, the steel rod enters the rod mill at a parabolic speed.

    Advantages

    Durable & Heavy-Duty
    Main components are manufactured from wear-resistant steel and treated with special surface processes, ensuring long-term continuous operation under harsh mining conditions.
    Low Energy Consumption
    Optimized mechanical design ensures minimal power consumption while maintaining high feeding efficiency—ideal for large-scale mineral processing plants.
    Extended Service Life
    The rod charger adopts oil-immersed lubrication, replacing traditional manual oiling methods, significantly extending bearing and transmission life.
    Reduced Friction & Smooth Feeding
    The system effectively reduces friction between steel rods and machine components, ensuring stable feeding and improved grinding consistency.
    Compact Design & Small Footprint
    Highly automated structure requires minimal installation space and can move synchronously with the rod mill, making it suitable for plant retrofits.
    High Automation & Efficiency
    Integrated sensors and control systems enable precise rod feeding control, improving production efficiency while enhancing operational safety.

    Parameters

    PERFORMANCE
    Rod Diameter (mm)Φ50~120
    Charger Capacity (mm)  3200~6200
    GEAR-MOTOR (THROW)
    ModelYCJ112-11-279
    Power (KW)11
    Speed (r/min)279
    ELECTRIC- HYDRAULIC PUSHER (ROTARY)
    Model6IK180GU-CF 6GU50RC
    Power (KW)0.18
    SPECIFICATIONS
    Travel speed (m/min)5.3
    Outline dimensional(mm)~7910×4125×2020
    Total weight (t)~5.25
    MAX load (t)~26

    Troubleshooting:

    NoProblemPossible reasonCorrective measure
    1The rod does not move forward or slowly when the roller works.The roller is in the wrong position.Adjust the position or replace it with a new roller.
    2The belt often slips1. Insufficient friction.
    2. The belt is too loose.
    1. Maintain the belt regularly
    2. Adjust the number of belts.

    Related Cases

    Related Products

    Online

    Message

    Whatsapp

    +8613917653369

    Tel

    +86-13917653369

    Email

    ec@shyychina.com

    Submit Request

    *
    *