Industrial Cement Ball Mill for High-Efficiency Cement Grinding

Description

A cement ball mill is a horizontal rotating grinding equipment that uses steel balls as grinding media to reduce material seeing into fine particles. It can operate in open circuit or closed circuit systems, suitable for both dry grinding and simultaneous grinding & drying.

Main Components of Cement Ball Mill

A complete cement mill system consists of the following key components:

Grinding Media: High-quality steel balls with optimized grading ensure efficient impact and grinding performance.
Mill Shell: Heavy-duty mill shell made of high-strength steel, internally lined with wear-resistant liners to withstand long-term abrasion.

Diaphragm: Proper grinding efficiency and material flow are ensured by diaphragms, which separate the grinding media and materials being ground.

Drive system: The drive system consists of a motor, gearbox, etc, that transmits power to the mill. It provides the rotational motion necessary for the grinding process.

Motor: The motor is the power source that drives the mill.
Bearings: These components support the mill shell and allow it to rotate.

Lining plates: The mill shell interior is often lined with replaceable plates to protect it from wear due to grinding media and processed materials.

Control system: Modern cement ball mills may include a control system that monitors and regulates parameters such as mill speed, feed rate, and product fineness to optimize the grinding process.

Working Principle

Raw material enters the first chamber of the cement ball mill uniformly through the hollow shaft feeding device. As the mill rotates, ladder-type or corrugated liners work together with steel balls of different sizes to generate strong impact and grinding forces, effectively reducing the material size.

After completing coarse grinding in the first chamber, the material flows through the diaphragm into the second chamber. Flat liners and smaller steel balls perform fine grinding to achieve the required fineness. The qualified cement powder then discharges through the outlet grate, completing the grinding process.

Advantages



High Efficiency & Large Output

The optimized internal structure and optional grinding aids significantly improve grinding efficiency while reducing unit energy consumption.



Long Service Life

The cement mills are made of metallic gears and wear-resistant polymer materials. Metallic gear systems combined with wear-resistant polymer materials reduce gear failure risk and extend equipment lifetime.



Low Vibration & Low Noise

Our cement mill has a sturdy base and support structure to minimize vibrations and noise.



Environmentally Friendly Design

Excellent sealing performance of the cement mill effectively prevents dust leakage, meeting modern environmental protection standards.

Project Case

Yingyong cement ball mills have been successfully integrated into multiple cement production lines across Africa, supporting stable operation, high grinding efficiency, and long-term reliability.

Zambia | 1200TPD

Ghana | 2000TPD

✓ Φ3.2×13m Cement Ball Mill

✓ 50 t/h Capacity

✓ 3200–3600 cm²/g Fineness

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✓ Closed-Circuit Grinding System

✓ High-Efficiency Separator

✓ ≤100 kWh/t Cement

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Parameters

Spec./m	Speed(r/min)	Feeding Size (mm)	Capacity(t/h)	Grinding Media Loading(t)	Main Motor （KW）	Main Reducer	Weight(t)
φ2.2×9.0	21.5	<25	14～15	39	475	ZD70	69
φ2.2×9.5	21.5	<25	14～16	41	475	ZD70	74
φ2.2×11	21.5	<25	16～18	50	570	ZD80	109
φ2.2x13	21.5	<25	20～22	58	630	ZD80	114
φ2.4x10	20.3	<25	18～20	52	630	ZD80	108
φ2.4×11	20.3	<25	19～22 (Open Circuit)	57	630	ZD80	116
φ2.4×11	20.3	<25	22~25(Circulating Load)	57	630	ZD80	116
φ2.4×12	20.3	<25	21~23(Open Circuit)	63	800	MBY710	128
φ2.4×12	20.3	<25	24～26(Circulating Load)	63	800	JDX710	128
φ2.4×13	20.3	<25	22~24(Open Circuit)	68	800	MBY710	138
φ2.4×13	20.3	<25	25~28(Circulating Load)	68	800	JDX710	138
φ2.6×11	19.7	<25	24～26 (Circulating Load)	69	800	MBY710	138
φ2.6×11	19.7	<25	24～26 (Circulating Load)	69	800	JDX710	138
φ2.6×13	19.7	<25	28～32	82	1000	MBY800	158
φ2.6×13	19.7	<25	28～32	82	1000	JDX800	158
φ3.0×9.0	18.2	<25	28～32	78	1000	MBY800	158
φ3.0×9.0	18.2	<25	28～32	78	1000	JDX800	158
φ3.0x11	18.2	<25	31~35	95	1250	MBY800	178
φ3.0x11	18.2	<25	31~35	95	1250	JDX800	178
φ3.0x12	18.2	<25	32~36	100	1250	MBY800	182
φ3.0x12	18.2	<25	32~36	100	1250	JDX800	182
φ3.0×13	18.2	<25	33～37	108	1400	MBY900	190
φ3.0×13	18.2	<25	33～37	108	1400	JDX900	190
φ3.2x11	17.8	<25	40～45	110	1400	MBY900	215
φ3.2x11	17.8	<25	40～45	110	1400	JDX900	215
φ3.2×13	17.8	<25	45～50	128	1600	MBY1000	230
φ3.2×13	17.8	<25	45～50	128	1600	JDX1000	230
φ3.2×13	17.7	<25	50～55(Circulating Load)	128	1600	1C120-A	230
φ3.2×13	17.7	<25	50～55(Circulating Load)	128	1600	MFY160	230
φ3.2×14	17.8	<25	48～53	138	1800	MBY1000	249
φ3.2×14	17.8	<25	48～53	138	1800	JDX1000	249
φ3.5x11	17.1	<25	55～60(Circulating Load)	135	1800	JS120-B	220
φ3.5x11	17.1	<25	55～60(Circulating Load)	135	1800	MFY180	220
φ3.5×13	17.3	<25	60～65(Circulating Load)	156	2000	JS130-A	275
φ3.8x12	17	<25	63～68(Circulating Load)	175	2500	JS130-C	197
φ3.8x13	17	<25	65～70(Circulating Load)	190	2500	JS130-C	245
φ4.0x13	16.3	<25	75～80(Circulating Load)	200	2800	JS140-A	250
φ4.2x11	15.8	<25	100～110(Circulating Load)	195	2800	JS140-A	248
φ4.2x13	15.8	<25	110～120(Circulating Load)	230	3150	JS140-C	255
φ4.2×14	15.6	<25	120～135(Circulating Load)	252	3550	JS150-B	270
φ4.2x15	15.6	<25	140～150(Circulating Load)	270	4000	JS160-B	288
φ4.6×14	15.1	<25	140～150(Circulating Load)	285	4200	JS160-C	320
φ4.6x15	15.1	<25	150～160(Circulating Load)	305	4500	JS160-D	335

Why Choose Shanghai YingYong Machinery?

Customized solutions for EPC projects
Reliable quality comparable to global brands such as Metso and FLSmidth
Professional technical support and after-sales service
Competitive pricing for global procurement

Cement Ball Mill Spare Parts

Mill Ball

Ball Mill Liners

Girth Gear

Pinion Gear

Ball Mill Coupling

FAQ

What is the difference between a cement ball mill and a vertical roller mill?

A cement ball mill offers better adaptability to material changes and stable product quality, while VRMs focus more on energy saving. Selection depends on project requirements.

Is the cement ball mill suitable for large-scale cement plants?

Yes. Large-diameter cement ball mills (φ4.2 m and above) are widely used in high-capacity cement plants worldwide.

Do you provide installation and commissioning services?

Of course. We provide full technical support, including installation guidance, commissioning, and operator training.

Contact Us

Looking for a reliable cement ball mill supplier for your cement plant project?

Provide your capacity requirement, material type, and grinding system preference. Our engineers will recommend the optimal cement mill solution for your project.

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